Advanced Thermal Spray Process Monitoring
Identify process non-conformance in real-time with spray sound
We correlate specific sounds with critical faults to enable real-time corrective action.
Complex Sound Into Actionable Data
Achieve process consistency with acoustic monitoring from start to finish

Nozzle Blockage
Gas Flow
Nozzle Wear
OPERATOR INTERFACE
- Real-time graphics generated from acoustic data.
- Visualize where and when process non-conformance occurs.
- Acoustics are high resolution & low data intensity for easy data integration.
Potential For Advance Warning of faults to prevent critical non-compliance.

Acoustic Monitoring —
THE MISSING PIECE OF REAL-TIME MONITORING
- Monitor the whole process for consistency.
- Inform operators of faults in process.
- Data Integration for Industry 4.0
- Process Traceability.

DATA TRACEABILITY FOR ALL JOBS
- Integrate all of your data streams.
- Visibility to all production cells.
- Process consistency compared against every job.
Capability
Informed decision-making
Enhance digital skills
Translate knowledge into procedures
Sustainability
Increase production yield
Prevent product to scrap
Reduce uncontrolled process variation
Productivity
Interactive Digital Twins
Minimize the cost of Quality
Continuously Improving Machine Learning models
"Monitor the process, not only the input parameters"
"Skilled team members know when the process sounds right"